MS42 UNIQUE. QUALIFIED. CCC.
For more than a quarter of a century, Compressor Controls Corporation, the world leader in the turboma-chinery control industry, has provided the most advanced turbomachinery control solutions. This brochure’s pages are filled with facts and figures that detail our successes over the last 30 years and explain why 80% of our worldwide customers come back to us year after year. At Compressor Controls Corporation, we believe that each customer, each project has a story to tell. We randomly selected some of these stories to share with you. Some of them are told directly by our customers and others have come from our engineers in the field. All of them have been confirmed and documented.
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MS65 THE POWER BEHIND BETTER TURBOMACHINERY CONTROL
Your plant needs every advantage to stay competitive in todays tough market. CCC can help give you the edge you are looking for through our experience in Profit Enhancement, Quality Products, and Superior Service. CCC products and services are designed to improve your bottom line. CCC solutions are tailor-made to meet your specific turbomachinery control needs and objectives. CCC systems will help you operate closer to the control limits, increasing production; prevent unnecessary trips and downtime; minimize process disturbances; prevent surge, overspeed and associated damage; automate start-up and shut-down; operate at the lowest possible energy levels; minimize antisurge recycle or blow-off; optimize load sharing of multiple units.
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MS66 MORE POWER WITH BETTER COMPRESSOR CONTROL
Typically, the only way to prevent surge is to recycle or blow-off a portion of the flow to keep the compressor away from its surge limit. Compressing this extra flow creates a severe economic penalty. The control system must be able to accurately determine how close the compressor is to its surge limit so it can maintain an adequate, but not excessive recycle flow rate. CCC’s Antisurge Control algorithms feature accurate surge prediction and control responses that protect your compressors with the smallest possible margin of safety. CCC’s performance (process) control strategy provides precise and reliable capacity control of compressors. CCC patented loop-decoupling algorithms prevent process disruptions caused by negative interaction of control loops. CCC’s performance control employs automatic start-up and shutdown algorithms.
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MS67 MORE POWER WITH BETTER STEAM TURBINE CONTROL
Steam turbine users have long recognized the advantages of digital control. But many now realize that digital controls alone can’t provide a complete, cost effective solution to turbine control problems. The answer is a holistic approach that focuses on the control requirements of the entire turbomachinery train and the capabilities of its control system. Whether your steam turbine application requires a simplex speed governor or a fault-tolerant control system, CCC is your source for a complete control solution with a wide range of coordinated control functions to optimize steam turbine performance, including speed control, extraction control, admission control, overspeed protection, start-up sequencing, extraction load sharing, generator auto synchronization, steam valve characterization and coordination, and steam valve positioning.
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MS67PG CCC SOLUTIONS FOR POWER GENERATION
To provide complete, cost effective solutions for your power generation unit, Compressor Controls Corporation focuses on the control requirements for the entire unit and the capabilities of its control system. CCC offers a wide range of control and supplementary functions to optimize and enhance your steam turbine performance. We design a system that coordinates the turbine-generator control system with the unit steam generation and steam extraction control. The turbine driven boiler feed water pump control is also coordinated with the entire system for better performance and energy savings.
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MS68 INTEGRATED GAS TURBINE CONTROL CAPABILITIES
For more than 35 years we have been providing solutions for demanding applications. Since 1993, we have retrofitted over 1700 gas turbines. This, together with our installed base of over 8,000 compressor and steam turbine control systems, makes us a leader in every type of turbomachinery control solutions. Machine health and protection systems are a critical part of gas turbine operations. IEC 61131-3 logic-based programs are run on the same platform in a multitasking environment. Turning gear, starting motors, lube oil, vibration, rotor speeds and exhaust temperatures must all be measured and compared to alarm and shutdown thresholds.
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MS82 VANGUARD®
Vanguard is designed to meet the automation and control needs for a majority of turbomachinery trains, no matter how complex. Its powerful processor and multitasking operating system have been specifically tailored to combine high-speed control loops with sequencing logic. Vanguard incorporates advanced self-diagnostic features, particularly in early I/O failure detection, reducing probability of nuisance shutdowns. Vanguard supports a cost-effective and highly scalable distributed I/O sub-system, a comprehensive Windows based tools suite, including a flexible programming environment, and fast and reliable communication links, including both Ethernet and serial ports.
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MS83 RELIANT®
Reliant controllers utilize a fully deterministic, multitasking operating system. Automation and control programs, including our time-tested algorithms for antisurge protection and load sharing, are implemented using IEC-61131 standard. Windows-based TrainTools suite provides comprehensive interface for programming and project engineering. CCC offers applications that cover single- and multishaft gas turbine fuel control; steam turbine speed, extraction, and valve management control; compressor antisurge, performance, load sharing, anti-choke, and quench control; and electrical generator load control.
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MS85GUARDIAN®
To manage your turbomachinery safety concerns, Compressor Controls Corporation has the perfect device: the Guardian. A well-engineered and highly reliable electronic overspeed prevention system offers you the security and dependability of a two-out-of-three voting with the flexibility and ease of do-it-yourself installation and configuration. And while many competing systems do not comply with the latest industry requirements, the Guardian is 100-percent API 670 and ATEX certified. The OSP system also features complete continuous self-diagnostics.
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MS86 AT YOUR SITE. ON YOUR SIDE. AT YOUR SERVICE.
CCC provides the most advanced turbomachinery control solutions, but we offer more than just hardware and software. An integral part of our solutions is our dedicated customer services. We stay with you for the life of your CCC control system - offering our customers the very best in field engineering, state-of-the-art diagnostics, on-site training, and special seminars worldwide. Our field engineering staff of more than 100 dedicated and experienced specialists worldwide is the most qualified in the industry, with a majority of our engineers having advanced degrees. They are capable of analyzing your entire process and assisting in solving its root control problems.
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MS99TRAINING
Discover the power of knowledge! World-Class Training on turbomachinery control systems provided by Compressor Controls Corporation, available on-site, off-site and by WebExTM. Our training specialists are the most qualified in the industry, with a majority of our instructors having advanced degrees and combined years of experience in systems engineering, R&D, and field service work. Backed with more than 100 dedicated and experienced field engineers worldwide, CCC trainers are always close to your site. By placing our engineers close to the action, we help decrease downtime and save money for our customers.
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MS101 PEP
Others may promise to control your process and turbomachinery as well as CCC, often attempting techniques that are similar. But we have the experience, the knowledge and the control systems to do it better. We invite you to experience CCC’S Profit Enhancement Program (PEP). FREE on-site audit of your process, turbomachinery and controls Solutions that fit your budget and give you the results you need. Investment payback in just months!
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MS102VANTAGE®GP
A purpose-built digital governor is designed for optimum control of general purpose turbine applications and offers a combination of benefits, capabilities, and features you can't get from other mechanical or electronic governors. VANTAGE GP features selectable process control modes including manual control, remote process control and cascade control. VANTAGE GP provides versatile and economical ways to control turbine speed based on process variable. With VANTAGE GP you lower your machinery repair costs because automated start-up sequencing provides consistent warm-up and prevents operation at critical speeds. VANTAGE GP also features simplified operation due to integral manual control capability, protective override, and fully automated start-up and shutdown sequencing.
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MS104VANTAGE®GD
VANTAGE GD governor is designed for condensing and back-pressure steam turbines driving synchronous generators. This governor provides outstanding speed control with integrated manual-control capability, protective override for overspeed and critical speeds, and fully automated start-up and shutdown sequencing. It also provides stable and precise load control for synchronous electrical generators, and permits operation in power droop, characterized valve droop, and isochronous modes. VANTAGE GD features a built-in cascade control loop that allows you to regulate other process variables, such as turbine inlet or exhaust pressure, without the added expense of a separate controller.
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MS129 AIR MISER®
Compressed air systems are one of the most expensive of all plant utilities, often wasting 25 to 50 percent of the energy required to generate compressed air. To maximize the total value for users of compressed air, Compressor Controls Corporation (CCC) has engineered Air Miser Control System - a single cost-effective solution for integrated control and protection of plant air compressors and optimization of the compressor network’s energy balance. Air Miser provides the following advantages: constant header pressure and elimination of unnecessary blow-off under conditions of fluctuating air consumption; efficient load distribution between compressors of both equal and unequal power ratings; intelligent compressor network capacity management based on the air flow demand; dependable surge control and machinery protection functions.
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MS131 OPTIM™
The constraints in the Cracked Gas or Ethylene or Propylene compressors should not diminish your potential to increase plant production. Due to ever-increasing global demand for ethylene, the opportunity from increased production is greater than before. This is not the time for an Olefins plant to lose production from unplanned shutdowns or turbomachinery constraints.
Let us show you how CCC successfully solved the unique challenge faced by other Ethylene producers.
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MS130VIBRANT™
Vibrant™ (vibration protection and condition monitoring) system, expands CCC's trademarked Total Train Control® (TTC) offering on the Series 5 platform to include vibration protection and condition monitoring. The integration of TTC controls with vibration protection provides added-value to our customers through single vendor responsibility and consolidation of equipment. Additionally, monitoring machinery vibration while conducting compressor performance tests for determining the surge limit will improve quality of Field Engineering surge testing methods while reducing risk. TrainTools® package is now expanded to include vibration monitoring and analysis software, capable of providing all of the industry-standard machine graphics, trends, plots, alarms, and events.
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MS135VANTAGE®GDX
VANTAGE GDX governor for single automatic extraction steam turbines driving synchronous generators. Extensive benefits, capabilities, and features combine create a compelling argument for it's use on virtually any single-automatic extraction, generator-drive steam turbine. The governor has outstanding speed control with integrated manual-control capability, protective override for overspeed and critical speed, and fully automated start-up and shutdown sequencing. Stable and precise load control for synchronous electrical generators, permission to operate in power droop, characterized valve droop, and isochronous modes, availability for manual synchronization and interfacing with external auto-synchronization units - are just few of the major benefits.
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MS136 SERIES 3++ Controller family builds on the phenomenally successful and reliable Series 3 Plus product line. The perfect choice for updating aging Series II, Series 3, and Series 3 Plus systems, Series 3++ Controllers combine the proven control features of Series 3 Plus controllers with the advantages of modern electronic components and an updated operator interface. Upgrades from Series 3 Plus Systems are especially painless, as no re-engineering, panel modifications or wiring changes are needed. The new controllers are true drop-in replacements! As with their predecessors, Series 3++ Controllers are also a great choice for new applications and retrofits.
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MS140 COMPRESSOR PERFORMANCE ADVISOR (CPA) Software package for Monitoring and Predicting Compressor Performance Degradation. Implementation of CCC’s CPA system will minimize compressor downtime by helping the plant operator to optimize maintenance intervals consequently extending operational compressor life. Using CPA can lead to increased process profitability by allowing the operator to supervise compressor operational efficiency. Monitoring compressor performance for the purpose of estimating the compressor health and optimizing the maintenance intervals is an important part of the gas compression industry. For the compressor performance evaluation it is a common practice to measure inlet and discharge pressures, temperatures, mass flow rate, and speed. Compressor Performance Advisor (CPA) also includes the ability to deal with variable gas composition when calculating overall compressor productivity, power, efficiency and polytrophic head.
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MS141 OnLook™ REMOTE DIAGNOSTICS provides for remote monitoring and diagnosis of your control system by an experienced CCC engineer. The specialist will dial into your TrainView® operator interface system to evaluate control system performance and trouble shoot as required. Process upsets and critical events, control system hardware, field devices, configurations and loop tuning are among the items we can diagnose from a remote location. After a remote diagnostic session, we will send you a report on our findings and recommended corrective actions. Additionally, changes that are made from the previous remote assistance session will be highlighted.
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