TURBOMACHINERY AND PROCESS OPTIMIZATION STUDIES

Turbomachinery and Process Optimization Studies – Let’s look at the numbers together

Our Turbomachinery and Process Optimization Studies are for industrial process operators and engineers wanting to evaluate and optimize their turbomachinery assets and connected processes for:

CCC Global Consultants bring industry experience to your process plant

• 45+ years of turbomachinery optimization experience
• Lesson learned from over 10,000 control installations in different industries
• Global Project Engineering team and Technology Leaders
• Methodologies and data analytics tools for machinery and process optimization
• Collaborative Approach: multi-discipline onsite discussions with Operations, Process, Machinery, Instrumentation and Control, Maintenance

CCC Optimization Studies identify return on investment factors through

• Bringing turbomachinery optimization experience to your current and planned assets
• Creating consistency across multiple processes and machinery Original Equipment Manufacturers
• Collaborating between multiple site disciplines and roles
• Basing analysis on factual operational data from Plant Historian
• Improving intelligence regarding current operations and relevant improvements
• Calculating tangible benefits for operations and corporate Key Performance Indicators
• Providing a stronger basis for executive and managerial decision-making

How CCC Optimization Studies works

CCC collects design and operational data and identifies limitations and constraints in rations. Using analytical tools and engineering practices, the operating conditions and limits are properly calculated and visualized. Enhanced operating conditions are estimated and the corresponding economic benefits are quantified. The outcome of the study is delivered in a report and presentations for discussion and agreement with the end user.

CCC supports customers to define the scope of the modifications to achieve the desired improvements. The scope and budgetary costs lead to return on investment calculations, which can be used for investment evaluations.

CCC’s approach focuses across different disciplines: process, machinery, instrumentation and control. This service is performed on a specific machine/site, or as a comprehensive optimization program for the turbomachinery fleet on multiple sites. Our project engineers collaborate closely with customers onsite and are supported by global subject matter experts.

Fuel consumption optimization for gas turbine driven refrigeration compressor in Refinery

500k$/year reduced fuel consumption

Ethylene production maximization by expander control optimization in Ethylene plant

200k$/year increased profit

Motor power consumption by anti-surge recycle control optimization

1M$/year reduced energy cost